Every Moving Part

Explainer No. 6

The zipper

Two rows of teeth that lock together, and a slider that brings them in at an angle. Every tooth has a bump and a notch; the trick is getting each bump into the right notch.

    Front view, teeth drawn in section · not to scale · drag the slider, or use the controls below

    Close-up · bottom of the slider

    The slider is see-through here, so you can watch the teeth lock as they leave it.

    Locked0of 72 teeth
    Closed0%of the way
    Bump gap+0%needs +17% here
    Slider
    Speed
    Look inside
    Slider fitted
    Works with the slider off and the zipper not fully closed.
    Part-way Teeth 36 a side Slow

    Every moving part

    Point at a part to find it in the drawing. Real zippers vary; this one has metal teeth.

    • Tapes×2

      Strips of woven fabric sewn into the garment. Each carries one row of teeth, clamped onto a corded edge.

    • Teeth×72

      Each has a bump on its top and a notch in its underside. Locked, every bump sits in the notch of the tooth above it.

    • Slider×1

      The part you move. Inside is a Y-shaped channel that steers the two rows together, or apart.

    • Wedgeinside the slider

      A V-shaped post between the two ways in (also called the separator). Pull the slider down and it forces the rows apart.

    • Pull tab×1

      What you hold. On many zippers it also works a little lock.

    • Stops×3

      Two at the top keep the slider from running off; one at the bottom joins the tapes.

    1851Elias Howe patents a clothing fastener, then never really tries to sell it
    1913Gideon Sundback's "separable fastener" patent
    ≈5 mmacross a #5 zipper's closed teeth; the size number is roughly the width
    50×around the world: YKK's zippers in a year, by its own count

    Why it works

    Older than its name

    Elias Howe patented a clothing fastener in 1851 but never seriously tried to sell it. Whitcomb Judson's "clasp locker" of 1893 was meant for shoes. Gideon Sundback, a Swedish engineer in Meadville, Pennsylvania, patented his "separable fastener" in 1913 and an improved one in 1917, and in 1923 built a machine to make them.

    Why "zipper"

    In the 1920s the B.F. Goodrich company sold rubber boots that fastened this way as Zipper Boots, and helped make the name popular.

    Metal, plastic or coil

    This one has separate metal teeth set along each tape, the kind suited to thick fabric. Molded zippers have teeth of injected plastic. Coil zippers have no separate teeth at all: a plastic spiral along each tape forms them. An invisible zipper hides its coil on the inside, so the seam looks finished.

    Box and pin

    A zipper that has to come fully apart, like a jacket's, has no bottom stop. Instead, a pin on one tape slides into a box on the other before you zip. Two-way zippers can be opened from either end.

    The lock in the pull tab

    On many zippers the pull tab works a lock. Lower it and pins on it push down into the teeth, so the slider stays put. YKK calls this a pin lock.

    When it splits behind the slider

    If the teeth come apart again just below the slider, the slider is usually bent: its jaws have spread, so it no longer squeezes the rows together. Repair guides suggest pressing it back with pliers, a little at a time and evenly on both sides; overdo it and the zipper gets hard to zip. A missing tooth usually means a new zipper.